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Missing weld
★ Printing: offset, solder paste thickness is not uniform, the amount of tin is less
★ Patch: offset, mounting pressure, thimble positioning is poor
★ Reflow welding: the temperature setting is not appropriate, the element is not heated enough
★ Material:
a: Poor weldability of components
b: The solder paste is not very active
c: PCB and component pin are not coplanar
skew
★ There is a shift in the position of the imported components of the reflow welding furnace: check the placement machine positioning side
Method and mounting accuracy, adjust the placement machine; Check the adhesion of the solder paste; Smooth transmission process
Sex; Observe the transfer condition of substrate when entering tin furnace.
★ In the process of reflow welding occurred the component shift; Check the temperature curve and preheating time
Whether the regulations are complied with; The track operation is smooth and smooth.
★ Whether the printing amount of solder paste is too much; Adjust the printing amount of solder paste
★ Substrate welding area design is correct; Recheck according to welding zone design requirements
★ Whether the activity of solder paste is qualified; Can change the use of active solder paste
hollow
★ Printing:
a: The solder paste is too thick and the solder paste is too much
b: The ambient temperature and humidity exceed the standard, and the solder paste or PCB and BGA are damp
c: Dry solder paste does not roll
★ Reflow welding: temperature setting is not appropriate
★ PCB: The position of the PCB through hole is incorrect or the bubble is buried in the hole
★ PCB, components: not baked
★ Material: a: The quality of solder paste is not good b: There are bubbles in the BGA tin ball
Continuous tin
★ Printing: offset, bridge, uneven surface, tip, too thick, too much solder paste
★ Patch: the mounting is offset or the pressure is too large, resulting in the rear bridge connection
★ Reflow welding: temperature setting is not appropriate, uneven heating or too fast heating
★ PCB, steel mesh design: steel mesh thickness or opening discomfort
★ Material: thixotropy, collapse, viscosity change of solder paste
residue
★ Printing: a: The solder paste is too thick, the solder paste is too much b: the solder paste is not fully stirred
★ Reflow welding: temperature setting is not appropriate, preheating is not enough live temperature is too high
★ Steel mesh design: the large PAD does not do the diversion design
★ Material: solder paste quality is not good
Erection piece
★ Printing:
a: Uneven printing thickness or less tin under one end;
b: Printing offset
★ Patch: offset
★ Reflow welding:
a: Improper temperature setting;
b: component heating is not balanced;
c: The furnace △T is too large;
★ PCB:PCB pad is poorly designed
★ Material:
a: Poor weldability of one end pad or component
b: The solder paste is too active
Tin shot
★ Printing:
a: After the solder paste printing, there is too much solder paste
b: There is solder paste at the bottom of the mesh board
c: The ambient temperature exceeds the standard, and the solder paste or PCB is damp
★ Reflow welding: temperature setting is not appropriate, preheating is not enough, heating is too fast
★ PCB, steel mesh design:
a: The steel mesh does not use the "V" type or other anti-tin bead opening method
b: The openings of the steel mesh are not kept at a reasonable inner distance
★ PCB, components: not baked
★ Material:
a: The solder paste is used improperly and absorbs too much water
b: The solder paste is not of good quality
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